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pH


1. pH is a number which represents conventionally the hydrogen ion concentration of an aqueous solution.
2. The pH of a solution can be measured by potentiometric instrument (pH meter) capable of reproducing pH value to 0.02 pH units.
3. The potentiometric determination of pH is made by measuring the potential difference between two appropriate electrodes immersed in the solution to be examined.
4. One of these electrode is sensitive to hydrogen ions (usually glass electrode) and other is reference electrode (for example a saturated calomel electrode)
5. The pH of a solution to be examined is related to that of a reference solution (pHs) by following Nernst equation.
                     E - Es
pH= pHs - ---------------
                       K
Where

E = Potential in volts of cell containing the solution to be examined.
Es= Potential in volts of cell containing the known pH (pHs)
K = Change in potential per unit change in pH expressed in volts.
Theoretically K= (0.05916+.000198(t-25) volts at any temperature t.

Measurement of pH:
pH is defined as -Log [H+]. It is important to be able to measure pH accurately. And also it is important to know how the instrument measure pH because several factors can cause the observed value to differ from the actual pH.

A pH meter measures the voltage between two electrodes placed in the solution. The important part of the system is an electrode whose potential is pH dependent. The most commonly used pH dependent unit is glass electrode. The action of this electrode is based upon the fact that the certain types of borosilicate glass are permeable to H+ ions but not other cat ions or anions. Therefore, if thin glass layer of such glass is interposed between two solutions of different H+ ion concentration H+ ions will moves across the glass from the solution of high to that of low H+ concentration. Because passage of H+ ions through the glass adds a positive ion to the solution of low H+ concentration and leaves behind (high H+ concentration) a negative ion an electric potential develops across the glass.



If inner H+ moves to outer, a negative ion at inner wall and a positive ion at outer wall developed.

If outer H+ moves to inner, a negative ion at outer wall and a negative ion at outer wall developed


The magnitude of this potential is given by the equation        
Potential=E= {2.303 RT/F}{Log [H+]1/ [H+]2}
R=Gas constant
T=Absolute temperature
F=Faraday constant
[H+]1 & [H+]2 = The H+ concentration of inside and outside of the glass respectively.
Clearly if H+ concentration of one of the solution is fixed, the potential will be proportional to the pH of the other solution. So the second part of the pH meter is a reference electrode whose concentration is fixed. (most commonly contains Hg-HgCl2 paste in saturated KCl. If high temperature is required Ag-Agcl2 is required instead of Hg-HgCl2). This is called a calomel electrode. KCl serves to make contact between Hg-HgCl2 or Ag-Agcl2 unit and the solution being measured. The calomel electrode tube is made of glass that is impermeable to H+ ions (so that potential is pH independent
So the pH measured by such system is primarily the difference between the potentials of that of the glass and reference electrodes. And then the potential is converted to pH.
1 pH=59.12 mv




However there are three other potentials present in the circuit.
1.The liquid junction potential of the reference electrode resulting from the fact that K+ & Cl- do not diffuse at the same rate so that a charge is generated at the interface between the KCl solution in the reference cell and the sample.
2. Asymmetry potential which develop across glass even when the pH on both sides is the same.
3. Potential of Ag-Agcl in glass electrode unit which is itself an electrode because of its contact with the CL- of the HCl.
              These three potentials and that the reference electrodes itself are relatively independent of pH and of ionic strength in the range normally encountered. Hence voltage V, measured with the total system may be expressed as the difference between the fixed potentials and that of the glass electrode. Therefore the voltage generated is linearly related to the ph of the solution.

pH electrode standardization – Calibration:
Before measuring the pH you have to calibrate (standardize) electrode. To calibrate the electrode you need at least two solutions of known pH. Most commonly used commercially available calibration buffers have pH of 4.01, 7.00 and 10.00.
Details of calibration procedure depend on the pH meter model.
 First step is usually related to temperature correction. Some models will measure temperature by itself, others need external temperature probe, or you will have to enter temperature measured by others means using dials or buttons. Buffer pH changes with temperature.
Check the pH of buffer 4.01, 7.00 and 10.00 at 25. If they are not in 0.02 ranges adjust with up and down arrows. (If desirable check the buffers of pH 1.00 and 12.45 at 20°)
 Then observe the slope value which displays automatically whether is in specified limit of 80-120 or not.

pH electrode test procedure or Slope calculation:

         Mathematical difference between two buffer mill volts (Electrode span)
Slope = -------------------------------------------------------------------- X100
                              Theoretical span (Theoretical span)

Electrode span= 7 buffer millivolts reading – 4 buffer millivolts reading (at 25°)
Theoretical span= 176.9

Cleaning of pH electrode:
·      General

·         Soak in 0.1M HCl for half an hour.
·         Drain and refill the reference solution.
·         Soak the electrode in filling solution for one hour.

·      Inorganic Contaminants

·         Soak in 0.1M tetra sodium EDTA solution for 15 min.
·         Drain and refill the reference solution.
·         Soak the electrode in filling solution for one hour.

·      Protein Contaminants

·         Soak in 1% pepsin/0.1M HCl for 15 min.
·         Drain and refill the reference solution.
·         Soak the electrode in filling solution for one hour.

·      Grease and Oil

·         Rinse with detergent or ethanol solution.
·         Drain and refill the reference solution.
·      Soak the electrode in filling solution for one hour. Electrode response may be enhanced by substituting a mixture of 1:1 pH 4 buffer and filling solution for the soaking solution.

Cleaning of clogged junction
·         Pollution by sulfides
      ·                     Use a solution of 8% thiocarbamide in 1mol/L HCl.
      ·                      Keep the electrode in the above solution till junction color turns pale.
·         Pollution by Silver chloride
·                     Use concentrated ammonia solution.
·                     Keep the electrode above solution for about 12 hours.
·                     Rinse and put into pH 4 buffer for at least 1 hour.
Other contaminants have to be removed by cleaning with distilled water, alcohol or mixture of acids .If nothing else help you may consider use of ultrasonic cleaners as last resort.

Regenerating pH electrode:
Following procedure is the last resort. They may work, they may won’t .You may try them before throwing electrode away.

First of all clean the electrode as described in electrode cleaning section then
·         Soak the electrode for 4-8 hours in 1M HCl solution.
·         Rinse it and move to pH 7 buffer for an hour.
If electrode is still not working
·         Fill the electrode with filling solution.
·         Move to the fume hood
·         Place the electrode in the 10% nitric acid solution on a hotplate. Heat to boiling and keep it in the solution for 10 min.
·         Place 50ml of filling solution in a second clean beaker. Heat although boiling is not necessary.
·         While the electrode is still hot, transfer it to the beaker of heated filling solution, set aside to cool.
·         Some manufacturers suggest the electrode may be reactivated by treating with diluted solution of hydrofluoric acid followed by subsequent conditioning in filling solution. (Before going to HF, remember it is highly dangerous and dissolves glass).

pH electrode maintenance:
·           Handle electrode with care-it is fragile (easily broken or damaged).
·          Keep electrode always immersed. Use the solution recommended by manufacturer or neutral solution of KCl (3M-4M).
·         Remember to always keep internal level of filling solution above the level of measured solution.
·         Don’t put electrode in a solution that can dissolve glass-HF (or acidified fluoride solution), concentrated alkalies.
·         Don’t put electrode into dehydrating solution such as ethanol, sulphuric acid, etc.
·         Don’t rub or wipe electrode bulb, to reduce chance of error due to polarization.
·           Fill the electrode with correct filling solution to not let it dry internally.
·         If you are using electrode in a solution containing substances able to clog the junction or stick to the glass bubble clean the electrode as soon as possible after use.
·         If electrode will not be used for long time, you may store it dry to prevent aging (aging take place only when electrode is wet).
·          If dried incidentally, or after storing-soak for at least 24 hrs before using.

pH electrode storing
·      A wet stored electrode allows an immediate use and a short response time, which is not true for dry storage ones. Unfortunately, the wet stored electrode is aging faster, because the process of aging (changing the structure in the membrane) proceeds also in the case of non-use. Keeping the electrodes wet should preferably be made in KCl solution. Most electrodes have preventive cap that can be filled with storage solution before placing.
·          To store electrode dry you must first remove internal solution, rinse the electrode in DI/RO water, and let it dry. (in fact electrodes that can be stored dry are getting more and more rare)
·          Always check electrode owner manual for details, as these may depend on the electrode make.

USP Criteria for pH measurement:
·           Measure at Temperature 25 +2o.
·           Reproducibility 0.02.
·           To standardize the p H meter, select two buffers whose difference does not exceed 4 units and such that the expected pH of the test solution should falls in them.
·           Check the first buffer and set the value to std and check for second buffer, if more than +0.07 units examine the electrode.
·           If electrode is good, adjust slope or electrolyte changing etc.
·           Repeat the buffers checking until the pH values within+0.02




STABILITY STUDY




What is Stability?
Stability is a study to provide evidence on how the quality of product varies with time under the influence of a variety of environmental factors such as temperature, humidity and light.

i.e. evaluation of product under recommended storage conditions (with appropriate tolerances) that test its thermal stability and, if applicable, its sensitivity to moisture.

To establish a re-test period for the drug substance or a shelf life for the drug product at recommended storage conditions.

In simple words Stability can be also defined as
The capacity of a drug to remain within specifications established to assure its identity, strength, quality and purity”


Stability study Lifecycle:

Stability studies are incorporated at all stages of drug product life cycle from early stages of product development to last stage follow-up studies. In particular the life cycle can be divided in to 6 different stages as follows.

Stage-1: Early stage stress and accelerated testing with drug substance.
Stage-2: Accelerated & Long term testing of drug substance
Stage-3: Stress testing on scale up batches of drug products
Stage-4: Accelerated & Long term testing for registration purpose
Stage-5: On-going stability testing.
Stage-6: Follow-up stabilities.

Stress Testing:
Ø  Stress testing is to be carried out on a single batch
Ø  The testing should include the effect of temperature (50/60 oC, i.e. 10 oC increment) above that of an accelerated testing, humidity (e.g.: 75% RH or greater) where appropriate oxidation & photolysis on the product has to be performed.
Ø  Stress testing can help identify the likely degradation products which can help to establish:
         i.   The degradation pathways.
         ii. The intrinsic stability of the molecule.
         iii. Developing & validating the suitable analytical procedures.
Ø  Photo stability Testing (ICH Q1B) should be an integral part of stress testing.

Selection of batches:
Ø  Data from at least 3 primary batches required.
Ø  Primary batches could be from pilot / plant scale.
Ø  Plant / pilot batches should be Apple to Apple (process, equipment, route should be similar).
Ø  The overall quality of the batches of drug substance placed on formal stability studies should be representative of the quality of the material to be made on a production scale.

Container Closure system:
The stability studies should be conducted on the drug substance packaged in a container closure system that is the same as or simulates the packaging proposed for storage and distribution.

Specification:
Ø  Specification, which is a list of tests, reference to analytical procedures, and proposed acceptance criteria, is addressed in ICH Q6A and Q6B.
Ø  specification for degradation products in a drug substance is discussed in Q3A
Ø  Stability studies should include testing of those attributes of the drug substance that are susceptible to change during storage and are likely to influence quality, safety, and/or efficacy. The testing should cover, as appropriate, the physical, chemical, biological, and microbiological attributes.
Ø  Validated stability-indicating analytical procedures should be applied. Whether and to what extent replication should be performed will depend on the results from validation studies.
Ø  The testing should cover as appropriate : chemical, physical, biological & microbiological parameters

Testing Frequency:
Long Term      :      First year      : Every 3 months.
                            Second year  : Every 6 months.
                            Thereafter     : Annually.
Intermediate   :     0, 6, 9, 12 months. (Min 4 time point)
         Accelerated     :     0, 3, 6 months. (Min 3 time point)

Ø  If results from accelerated studies are likely to approach significant change criteria, increased testing should be conducted either by adding samples at the final time point or by including a fourth time point in the study design.
Ø  When testing at the intermediate storage condition is called for as a result of significant change at the accelerated storage condition, a minimum of four time points (0, 6, 9, and 12) study is recommended.

Storage Condition:
A very important point in conducting stability studies are storage conditions.
World has been divided in to 4 stability zones based on real climate conditions in the respective regions 
ICH Stability zones
Zone
Type of climate
Kinetic Average temperature
Average relative Humidity
Zone I
Temperate Zone
21°C
45 %RH
Zone II
Mediterranean/ Sub tropical zone
25°C
60 %RH
Zone III
Hot dry zone
30°C
35 %RH
Zone IV
Hot / Humid
(Tropical zone)
30 °C
65 %RH
Zone IVb
Hot / Very Humid
30 °C
75 %RH


Long term testing Conditions:
Climate Zone
Temperature
Humidity
Minimum Duration
Zone I
21°C±2°C
45% RH ± 5% RH
12 Months
Zone II
25°C±2°C
60% RH ± 5% RH
12 Months
Zone III
30°C±2°C
35% RH ± 5% RH
12 Months
Zone IV
30°C±2°C
65% RH ± 5% RH
12 Months
Zone IVb
30°C±2°C
75% RH ± 5% RH
12 Months
Refrigerated
5°C±3°C
No Humidity
12 Months
Freezer
-20°C±5°C
No Humidity
12 Months

Accelerated testing conditions:
Climate Zone
Temperature
Humidity
Minimum Duration
Zone I to 1Vb
40°C±2°C
75% RH ± 5% RH
6 Months
Refrigerated
25°C±2°C
60% RH ± 5% RH
6 Months
Freezer
5°C±3°C
No Humidity
6 Months

Intermediate testing conditions:
Climate Zone
Temperature
Humidity
Minimum Duration
All zones
30°C±2°C
65% RH ± 5% RH
6 Months

Storage condition
Long term
Intermediate
Accelerated
Ambient
25°C ± 2°C/
60% RH ± 5% RH                 (or)
30°C ± 2°C/
65% RH ± 5% RH
30°C ± 2°C/ 65% RH ± 5% RH
40°C ± 2°C/
75% RH ± 5% RH
Below 30°C
30°C ± 2°C/
65% RH ± 5% RH
NA
40°C ± 2°C/
75% RH ± 5% RH
Cool (15°C-25°C)
25°C ± 2°C/
60% RH ± 5% RH
30°C ± 2°C/
65% RH ± 5% RH
40°C ± 2°C/ 75% RH ± 5% RH
Refrigerated
5°C ± 3°C
NA
25°C ± 2°C/ 60% RH ± 5% RH
Freezer
- 20°C ± 5°C
NA
NA

Ø  If 30°C ± 2°C/65% RH ± 5% RH is the long-term condition, there is no intermediate condition.
Ø  If long-term studies are conducted at 25°C ± 2°C/60% RH ± 5% RH and  “significant change” occurs at any time during 6 months’ testing at the accelerated storage condition, additional testing at the intermediate storage condition should be conducted and evaluated against significant change criteria
Ø  If “significant change” occurs between 3 & 6 months of accelerated study, data on long term study should be submitted.
Ø  If “significant change” occurs within 3 months of accelerated study, it is unnecessary to continue further testing.
Ø  In the absence of an accelerated storage condition for drug substances intended to be stored in a freezer, testing on a single batch at an elevated temperature (e.g., 5°C ± 3°C or 25°C ± 2°C) for an appropriate time period should be conducted to address the effect of short term excursions outside the proposed label storage condition, e.g., during shipping or handling.
Ø  Drug substances intended for storage below -20°C should be treated on a case-by-case basis.

Stability Commitment:
Ø  When available long term stability data on primary batches do not cover the proposed re-test period granted at the time of approval, a commitment should be made to continue the stability studies post approval in order to firmly establish the re-test period.
Ø  If the submission includes data from stability studies on at least three production batches, a commitment should be made to continue these studies through the proposed re-test period.
Ø  If the submission includes data from stability studies on fewer than three production batches, a commitment should be made to continue these studies through the proposed re-test period and to place additional production batches, to a total of at least three, on long term stability studies through the proposed re-test period.
Ø  If the submission does not include stability data on production batches, a commitment should be made to place the first three production batches on long term stability studies through the proposed re-test period.

The stability protocol used for long term studies for the stability commitment should be the same as that for the primary batches, unless otherwise scientifically justified.

Statement & Labelling:
Ø  A storage statement should be based on the stability evaluation.  Wherever applicable, specific instructions should be provided. For eg: drug substances that cannot tolerate freezing.
Ø   Avoid use of “ambient condition” or “Room temperature”.
Ø   Need direct link between the label storage statement & the demonstrated stability.
Ø   A retest period for drug substance should be derived from stability information, and should be displayed on the container label as appropriate.

Testing conditions where stability has been shown
Required labeling statement
Additional labeling statement, where relevant
25 ± 20C / 60 ± 5% RH (long term)
40 ± 20C / 75 ± 5% RH (accelerated)
                       or
30 ± 20C / 65 ± 5% RH (long term)
40 ± 20C / 75 ± 5% RH (accelerated)
None
Do not refrigerate or freeze.
25 ± 20C / 60 ± 5% RH (long term)
30 ± 20C / 65 ± 5% RH (intermediate)
or
30 ± 20C / 65 ± 5% RH (long term)
Do not store above 30 0C
or
Store below 30 0C.
Do not refrigerate or freeze
25 ± 20C / 60 ± 5% RH (long term)
Do not store above 25 0C
or Store below 25 0C.
Do not refrigerate or freeze.
5 ± 30C (long term)
Store in a refrigerator or Store & transport refrigerated
Do not freeze
Below zero
Store in a freezer or Store & transport frozen
None



S.No
Storage problem
Additional labeling statements* depending on the packaging
1.
Sensitivity to moisture.
Keep the container tightly closed
2.
Sensitivity to moisture.
Store in the original package.
3.
Sensitivity to light
Store in the original package.
4.
Sensitivity to light
Keep the container in the outer carton.

EVOLUTION OF STABILITY DATA TO ESTABLISH RETEST:
·      Retest date shall be established by extrapolation of real time data
·      Extrapolation is the practice of using a known data set to infer information about future data. Extrapolation to extend the retest period or shelf life beyond the period covered by long-term data can be proposed in the application, particularly if no significant change is observed at the accelerated condition.

EVOLUTION OF STABILITY DATA TO ESTABLISH RETEST FOR DRUG SUBSTANCE INTENDED FOR ROOM TEMPERATURE STORAGE
Accelerated condition
Long term /ACC Data
Data willing to statistical analysis
Retest period / Shelf life (Y)
(X= available long term data)
No significant change
Little or no variability over time
-NA-
Y = 2x   (Should NMT X+12)
Showing variability over time
Yes
Y = 2x    (Should NMT X+12)
No
Y = 1.5x  (Should NMT X+6)
Accelerated condition
Intermediate Data
Data willing to statistical analysis
Retest period / Shelf life
Significant change
Significant change
-NA-
Y = x
No Significant change
Yes
Y = 1.5x   (Should NMT X+6)
No
Y = x + 3

If no significant change at accelerated stability data for 6 months.
Long-term and accelerated data showing little or no change over time and little or no variability
X
Y
Accelerated
(6months)
Long Term
(9 months OK)
y = 2x (Should not more than X+12)
re-test date is 18 Months
Accelerated
(6months)
Long Term
(12 months OK)
y = 2x (Should not more than X+12)
re-test date is 24 Months
Accelerated
(6months)
Long Term
(18 months OK)
y = 2x (Should not more than X+12)
re-test date is 30 Months
Accelerated
(6months
Long Term
(24 months OK)
y = 2x (Should not more than X+12)
re-test date is 36 Months
Accelerated
(6months)
Long Term
(36 months OK)
y =  x
re-test date is 36 Months
(No extrapolation beyond 36 months)

If significant change at accelerated stability data for 6 months
X
Y
Accelerated
(6months)
Intermediate
9 months OK
y = 1.5x (should not more than x+6)
 re-test date is 13.5 months
Accelerated
(6months)
Intermediate
12 months OK
y = 1.5x (should not more than x+6)
 re-test date is 18 months
Where significant change occurs at the intermediate condition, the proposed retest period or shelf life should not exceed the period covered by long-term data.  In addition, a retest period or shelf life shorter than the period covered by long-term data could be called for.